Tuesday, August 2, 2011



CONDUCT SURFACE BLAST HOLE DRILLING OPERATIONS

THEORY ASSESSMENT AND
TRAINEE'S ACTIVITIES



The Assessment Process can be illustrated as follows:



How a candidate becomes competent does not matter.
What matters is that they are able to demonstrate competence according to the performance criteria specified in the unit and the assessment materials.





Trainees Name:                                      Trainers Name: 
  
Date:                                                       Assessors Name:        

 

 

  1. List six (6) important details contained on the Drill Operational Plan?
    1.     
    2.     
    3.     
    4.     
    5.     
    6.  

   
2.   List three (3) examples of why it may be necessary to deviate from the Drill Operational Plan;


3.    There are two Procedures that must be followed whenever access is required to an operating drill, what are they?



  • 4.   Which side do you board the drill from?


    5.  The operator must give correct horn signals before starting and moving in either direction, complete the table below?

    1 Blast START 
    2 Blasts 
    3 Blasts 


    6.   Who has responsibility for marking out the drill pattern?
       


    7.  What information is recorded by the operators on the 'Production Shift Report', complete the list below?

        Shift Details.




        Metres drilled per hole.
       


    8.  What information is communicated to the oncoming shift when there is a shift handover?
    • Contents of the OCE's report
    • Defects Log book entries
    • Tags
    • Maintenance
    •         
    •         
    •         
    •         
    •             

       
    9.   List 6 different types of PPE (personal protective equipment) you may be required to wear whilst working on site and or with drill machinery.
    1.     
    2.     
    3.     
    4.     


    Trainees Name:                                              Trainers Name:  
        
    Date:                                                               Assessors Name:      
      
    1. Identify the various components numbered 1-6 on the illustration below and write the relevant number alongside the component in the table provided.
          6



    .........Levelling Jack 
    .........Operator's Cab  
    ........ Mast Assembly 
    .........Drill RodRotary Head  
    .........Rotation Motor


    2.  Drill operators are required to conduct a comprehensive walk-around inspection of their drill rig and the operating area at beginning of each day shift?
    1. True.
    2. False.


    3.  Identify the various components numbered 1-7 on the illustration below and write the relevant number alongside the component in the table provided?

      Hydraulic Oil Tank                                 Pump Drive Group 
      Radiator/Oil Coolers    Driveshaft 
      Drill Loader/Carousel                                     Air Receiver / T Tank
           Water Injection Tank / Dust collector


      4.  List four (4) functions where fluid power is provided by the hydraulic pump.

      1.   
        
      2.  
         
      3. 
          
      4.     


        5.  Explain the function of the two main air pressure gauges on the operator's control panel?

                


        6.  Why is it important to have the carousel locking pin locked when coupling and un-coupling rods?



        Trainees Name:                                                  Trainers Name:
           
        Date:                                                                   Assessors Name:        


        1.  What position should the Engine Throttle Lever be in during engine start up?
            

          2.  What is the normal operating pressure of the engine oil?
          • 380-415 KPa
          • 415-450 KPa
          • 550-585 KPa


          3.  Name one circumstance where you would activate the emergency stop switch to shut down the drill?
              

            4.  After starting, the engine why should it be run at low idle for 2-5 minutes?
             

              5.  What is the maximum period the engine should be run at idle?
              • 10 minutes
              • 15 minutes
              • 20 minutes
              • 30 minutes


              6.  List six (6) things that should be checked after starting the engine?
              1.   
                
              2. 
                  
              3.  
                 
              4. 
                  
              5.
                   
              6.     
                7.  Shutting the engine down before it has cooled down will result in shortening of engine life?

                True. 
                           
                False.

                8. When shutting the machine down, why is it necessary to remove the drill string from the hole?
                    


                9.  Before shutting the machine down, why is it necessary to complete drilling the current hole?
                    


                  10.  Just prior to shutdown, explain what the procedure is for the oncoming shift?
                     

                  11.  Complete the sentence:

                  Always check for ________________________ and ________________________ before moving the drill in any direction.




                  Trainees Name:                                             Trainers Name:  

                  Date:                                                             Assessors Name:        


                  1. The drill must only be propelled when the mast is?
                  • Fully lowered
                  • Fully raised
                  • Either of the above positions


                  2.  What operator action initiates the release of the propel brakes?



                     
                  3.  To make a gradual right turn, the operator should push the right joystick slightly away and push the left joystick away to a position for desired speed of turning?
                  • True.
                  • False.
                  4.  What is the maximum allowable transient stability limit for tramming up a gradient Radiator front first?
                  • 9%
                  • 21%
                  5.  The levelling jack controls consist of three or four (drill specific) levers located on the control console?
                  • True.
                  • False.
                  6.  What conditions must exist for the mast to be raised or lowered on the drill?
                  • The head at or above the deck bush or locked in the C spanner, with drill pipe in the mast
                  • The head at the bottom of tower with the pipe removed and placed in carousel
                  • Either of the above

                  7.  What are two (2) important visual checks, included in the procedure, that need to be made before raising the mast


                  1.      
                    
                  2.        

                  8.  To raise the mast which way should the operator pull the joystick toward ?

                     
                  9.  What precaution must be taken if the mast is to be lowered with the head up and the drill string in the mast?


                  10.  During normal operation, the hoist brake is SET only after the anti feed switch operating the pull down is at an off position?
                  • True.
                  • False.
                  11.  What could result if the operator fails to SET the hoist brake after the pull down/hoist speed potentiometer is set to the OFF position?


                  12.  Is it acceptable to use the auxiliary winch when the machine is resting on the tracks? Explain Why
                     


                  13.  When loading and unloading pipe, the right hand joystick can be used to rotate the carousel?
                  • True.
                  • False.
                  14.  The carousel is rotationally operated by a hydraulic cylinder or gear box assembly?
                  • True.
                  • False.

                  15.  The Auto Pipe Carousel Switch is a three position switch, with the spring centred position being neutral?
                  • True.
                  • False.

                  16.  Identify the various drill tool components numbered 1-5 on the illustration below and write the relevant number alongside the component?





                  ...........Guide Bushing (Deck Bush)


                  ...........Stabiliser


                  ...........Automatic Casing Tong/ Hobo


                  ...........Tool Wrench / Deck Spanner


                  ...........Lifting Bell


                  This picture is drill specific, any unsure questions can be directed to your trainer!

                  17.  The Tool Wrench is used to grip and support the drill pipe or stabiliser while drill rods are being added or removed?
                  • True.
                  • False.
                  1. What precaution needs to be taken to prevent drill rod threads from seizing or galling?


                        
                  18.  If the operator needs to leave the cab to work around the drill string, what controls need to be set before leaving the cab?




                  19.  What item of dust suppression equipment must be adjusted when changing from vertical to angle drilling?




                  Trainees Name:                                                Trainers Name: 

                  Date:                                                                 Assessors Name:        




                  1. Where are the fire suppression system manual actuators located?
                        
                        


                  1. The Fire Suppression System on the Drill has a foam suppressant agent?
                  • True.
                  • False.


                  1. When actuated, what acts to release the fire suppression agent?
                      
                        



                  Trainees Name:                                                       Trainers Name:
                    
                  Date:                                                                        Assessors Name:        


                  1. Explain what is meant by the term 'collaring'?


                        

                  1. If air pressure is below normal working range, what action should the operator take?


                        


                  1. How does the operator reduce vibration of the tool string?


                        


                  1. Why is it necessary to 'ream' the hole to complete the drilling process?


                        


                  1. List three (3) adverse conditions that can result from drilling in wet formations?
                  1. 
                      
                  2.  
                     
                  3.     


                  1. What problems can be encountered when drilling in different ground conditions?
                  • Vibration encountered if penetration rate is too fast
                  • Plugging of the bit orifices
                  • Decreased bailing air pressure
                  • Increased bailing air pressure



                  1. What simple precaution can the operator take when drilling in wet or sticky formations?


                        


                  1. List three (3) system indicators that need to be closely monitored while drilling angle holes?

                  1. 
                      
                  2. 
                    
                  3.     
                  1. Explain what causes additional vibration of the tool string during angle drilling?


                        

                  1. When performing drilling operations above or below the highwall the operator shall, tick appropriate:
                  • Check the ground conditions
                  • Visually check that the bench is not undercut and no backpressure cracking from the previous blast is present
                  • Inspect the condition of the ground where the tracks and jack pads are going to be located    
                  • Drill highwall holes in daylight hours where possible
                  • Ensure pre-operational checks and inspections are completed
                  • Avoid working directly under the wall
                  • Avoid drilling entirely during periods of rain, high wind or shot initiation
                  • All of the above
                     

                  Trainees Name:                                         Trainers Name: 

                  Date:                                                          Assessors Name:        


                  1. Who will normally notify drill operators of planned drill relocation?


                        

                  1. When travelling from pit to pit, the drill may be transported by low loader or may be propelled to the new location?
                  • True.
                  • False.


                  1. When transporting a Drill and using a ramp to load drill, what are the two main transient operational levels acceptable?


                        
                  2. What is the maximum amount of time the drill should tram for and break for when relocating?






                       
                  3. The supervisor or OCE should be alerted of the movements of the drill when relocating from pit to pit? Why??


                  1. List six (6) hazards that may be encountered during drill relocation?
                    1.     
                    2.     
                    3.     
                    4.     
                    5.     
                    6.     


                  Trainees Name:                                                    Trainers Name: 
                     
                  Date:                                                                     Assessors Name:        




                  1. List four (3) emergency or warning devices that you would check during your walk around inspection?  

                  2.  
                  1. List four (4) hazards that you may encounter while performing a walk around inspection?
                  1. 
                      
                  2. 
                      
                  3.   
                    
                  4.     


                  1. List four (4) defects or abnormal conditions that you would look for when inspecting crawler frame assemblies?
                  1. 
                      
                  2.  
                     
                  3.   
                    
                  4.     
                  1. What is the frequency of the Lubrication Service?
                      
                  2. Who conducts the Lubrication Service?
                       
                  3. Explain what feedback the operator is required to provide on the lubrication service?


                      
                  4. List two (2) tasks the Drill Operator is required to undertake to prepare the drill for a major maintenance task by maintenance personnel.
                  1.
                   
                  2.     



                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed. 


                  Trainees Name:                                            Trainers Name: 

                  Date:                                                             Assessors Name:        


                  1. Accompany your trainer to the drill operations area. Observe and discuss the processes and activities being carried out in the area, pay particular attention to the support activities that may be taking place.
                  2. Discuss with your trainer the various conditions that cause interruption to planned drill movements or drilling sequences, including: environmental conditions, incorrect co-ordination of support activities, etc.
                  3. Make note of your observations and any important comments made by your trainer or others in the area.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      



                  Drill Operational Plans:
                  1. Accompany your trainer to the Technical Services Department and discuss with the mining engineers, geologists and/or surveyors how the Drill Operational Plans are developed and who has input into the plans.
                  2. Discuss how the plans are communicated to the drill crews.
                  3. Make note of your observations and any important comments made by your trainer or personnel from the Technical Services Department.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      




                  Shift Handover:
                  1. Accompany your trainer and assist with Shift Handover.
                  2. Observe and discuss what information is important to be communicated between off-going and on-coming crews.
                  3. Make note of your observations and any important comments made by your trainer or personnel from the other crew.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      




                  Change of Shift Inspection:
                  1. Accompany your trainer and assist with a Change of Shift Inspection.
                  2. Make note of important items that need to be checked at the change of shift.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      


                  Maintain Records:
                  1. Go to the Drill Operator's Cab and locate the various report books mentioned in this training unit.
                  2. Discuss the correct procedure for completing and processing each of the reports with your trainer or other members of the dragline work crew.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      





                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:                                                Trainers Name: 
                          Date:                                                                 Assessors Name:        


                  1. Accompany your trainer on a walk over the drill; discuss the various systems that make up the drill and each of the main components that make up these systems.
                    1. Write down a list of each of the main components that make up the systems listed below.
                    2. Discuss the function or mode of operation of these components with your trainer and consult the manufacturer's manual (if necessary) to determine how the function(s) of each component contribute to the operation of the system. Make notes of your findings.
                  Engine or Power Unit / Supply:
                    
                      
                      
                  Pump Drive Unit:
                    
                      
                      
                  Air Compressor:
                    
                    
                      
                      
                  Hoist/Pulldown System:
                    
                    
                      
                      
                  Rotary Drive Unit:
                    
                    
                      
                      
                  Propel System:
                    
                    
                      
                      
                  Drill Carousel:
                    
                    
                      
                      
                  Fire Suppression System:
                    
                    
                      
                      


                  Additional notes:
                      
                      

                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:            Trainers Name:        
                      Date:            Assessors Name:        


                  Start-Up:
                  1. Accompany your trainer or other drill operator and assist in conducting the pre-start checks and the drill start-up routine.
                  2. Observe and discuss the important checks and precautions that need to be made before starting the drill and during the start-up process.
                  3. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                      
                      
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      




                  Shutdown:
                  1. Accompany your trainer or other drill operator in conducting the drill park up and drill shutdown routine.
                  2. Observe and discuss the important checks and precautions that need to be before, during and after the shutdown process.
                  3. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      

                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:                                                     Trainers Name:   
                        Date:                                                                     Assessors Name:        


                  Instruments and Controls:
                  1. Accompany your trainer or other drill operator on a familiarisation tour of the primary and secondary controls.
                  2. Observe and discuss the location of the controls required for basic operation of the drill.
                  3. Identify the important issues or precautions that you need to observe while operating the controls.
                  4. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      



                  Control Motions:
                  1. Accompany your trainer or drill operator through the operation of the drill control motions and the basic drilling sequences.
                  2. Observe and discuss the hazards the may be caused by incorrect operation, and the precautions required to ensure you don't contribute to equipment damage.
                  3. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      

                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:                                                                  Trainers Name:         Date:            Assessors Name:        




                  Modular Mining Monitor:
                  1. Discuss the various displays and functions of the Modular Mining Monitor with your trainer or other drill operator.
                  2. Note the various displays, function keys and codes that you would use on a regular basis.
                  3. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      

                  Fire Suppression System:
                  1. Identify the location of each of the main components that make up the fire suppression system.
                  2. Note the various warning signals and alarms that you may encounter.
                  3. Make particular note of the location of manual actuators around the machine.
                  4. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      



                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed. 


                  Trainees Name:                                      Trainers Name:  
                        
                  Date:                                                       Assessors Name:        


                  Pattern Design and Drill Methods:
                  1. Discuss the requirements for drilling the current pattern with your trainer, or other operators.
                  2. Provide details of the spacings and burden, the depth and angle of holes being drilled in this pattern.
                  3. Note any special requirements, difficult or unusual drilling conditions for this pattern.
                  4. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      

                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:                                                 Trainers Name:        

                  Date:                                                                  Assessors Name:        

                  Relocation Plan:
                  1. Discuss with your trainer the various aspects that need to be considered before relocating the drill – by either walking the machine or transporting by low loader.
                  2. Provide details of the different support activities and personnel required to ensure a safe and efficient relocation takes place.
                  3. Note the particular hazards that are likely to be encountered when walking or transporting the drill and how these hazards can be effectively controlled.
                  4. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      






                  Relocation – Ground Preparation:
                  1. Discuss with your trainer the requirements for confirming and preparing relocation route.
                  2. Note requirements for support equipment and personnel to prepare for and assist with ground preparation.
                  3. Note the particular hazards that are likely to be encountered when preparing walk route and how these hazards can be effectively controlled.
                  4. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      





                  This Activity will form part of the competency assessment for this training sequence. The document must therefore be presented to the trainer or assessor when completed.


                  Trainees Name:                                                 Trainers Name:        

                  Date:                                                                  Assessors Name:        

                  Preventive Maintenance (Lubrication / Servicing):
                  1. Accompany your trainer on lubrication servicing duties.
                  2. Make note of the equipment that is checked and serviced, include a list of the items checked or serviced on each piece of equipment.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      


                  Pre-Start / Walk-Around Inspection:
                  1. Accompany your trainer during pre-start and walk-around inspections.
                  2. Observe and discuss the items that require checking and what to look for. Pay particular attention to what items need to be checked while machine is NOT RUNNING OR OPERATING (static checks).
                  3. Make note of your observations.
                  Record your notes below:
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                    
                      
                      

                  Friday, July 29, 2011

                  Unit 7 Relocate Drills

                  Unit 8 Operator Maintainence

                  Unit 6 Drill Sequence Operations

                  Unit 5 Secondary Systems

                  Unit 4 Basic Drilling Operations

                  Unit 3 Startup,Parkup and Shutdown

                  Unit 2 Equipment Familiarisation

                  Unit 1 Paln and Prepare Operations



                  COLDWELL DRILLING CO. AUSTRALASIA
                  DRILLING      -      BLASTING      -       EXPLORATION
                  CONDUCT SURFACE BLAST HOLE DRILLING OPERATIONS TRAINING


                  UNIT 01
                  PLAN and PREPARE OPERATIONS

                  Copyright ã 2006
                  Coldwell Drilling Co. Australasia and Team Safe Pty Ltd
                  This document is copyrighted. All rights are reserved. Apart from any fair dealing for the purpose of private study, research, criticism or review as permitted under the Copyright Act, no part may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means electronic, mechanical, photocopying, recording, or otherwise without prior permission.      


                  .
                                                                                       TABLE OF CONTENTS


                  2.          Record of Review
                  .. 10
                  Planning and Scheduling of overburden and coal drilling activities is one of the responsibilities of the Technical Services Department. The Drill and Blast Engineer uses geological models produced within a computer modelling package to establish drilling requirements within a particular pattern.
                  The ultimate aim of a drill schedule is to ensure that adequate; overburden is drilled and shot in front of the advancing dragline or face shovel / truck shovel and coal is drilled and shot in front of the truck/shovel operations.
                  The Drill pattern design will depend largely on the powder factor, expressed as kg/cm² and refers to the quantity of explosive product per volume of material to be blasted.  In determining the powder factor the Engineer will consider the following variables:
                  ·         Geology
                  ·         Depth of seam (drilling depth)
                  ·         Design of shot
                  ·         How coal will be extracted, ie: shovel, excavator, or front end loader.
                  Pre-Split (if applicable)
                  Before the plan is completed a ‘pre-split’ line is marked out and drilled at approximately 4.5 metre spacings and to a pre-determined depth and angle.
                  A long section plan provides details for drilling of the pre-split. This plan includes information on the depth of drilling and the number of ‘marker’ seams to be drilled through before reaching the target depth/seam.
                  When the pre-split is drilled, geologists may conduct ‘wireline’ logging of these holes. This involves putting a probe down each hole, to determine the depth of coal or will use the info provided by the driller to determine depth of coal.

                  NOTICE !!!!!
                  When drilling along the pre-split line the drillers may drill every 5th hole down 2-3 metres into the main coal seam to assist with ‘wireline’ logging process.

                  Wireline’ logging may also be referred to as ‘borehole’ logging or ‘sirologging’.


                  As the plan is being completed the shotfirer will arrange for loading and firing of the holes along the pre-split line. After blasting the pre-split line, surveyors will place marker pegs along the pre-split, at 4-5 hole spacings. This pre-split line then becomes an important reference point for the completed drill plan and for marking out of the drill pattern.
                  The Drill Operational Plan (see illustration below) contains the following important information:

                  ·    location of holes (relative to pre-split)
                  ·         total metres to be drilled
                  ·         depth of each hole
                  ·         target metres per shift
                  ·         spacing of holes
                  ·         days of drilling required
                  ·         drilling angle

                  The drill pattern for drilling generally follows basic guidelines,
                  ·    Overburden drilling - the first hole is set at
                         approx. 4m  from the presplit.
                  ·   Coal drilling – the first hole is set at approx
                        5m from the face.                       

                                                                                                     
                  Example Only:


                  The Drill and Blast Engineer discusses the proposed plan with relevant people, before finalising the plan. Once finalised a copy of the final plan is distributed.
                  The plan is then communicate with the operators by:
                  ·           Bench talks
                  ·           Consultative process
                  ·           Hard copy issued to the drill operator
                  Drill operators are required to familiarise themselves with the plans and to coordinate their activities towards achieving the outcomes contained within the plans. There may however be times when it is necessary to deviate from the plans, reasons for deviation may include:
                  ·           environmental conditions – excessive dust, too wet, flooding
                  ·           geological conditions - highwall or bench might be soft or unstable
                  ·           other hazardous conditions - equipment breakdown, etc.
                  If a problem is anticipated or a hazardous situation evolves the drill operator(s) will take appropriate action to manage the situation, or apply contingencies until the plan can be reviewed. All drill operators are encouraged to make suggestions to address potential problems, or to otherwise improve the efficiency of the Plan.

                  1.2.1                      Shift Handover


                  The shift handover is a process where the departing operator exchanges important information with on-coming operator.
                  The shift handover is an important part of the day’s duties for the drill operators, both on-coming and departing.
                  Any important information regarding the previous shift, changes to the drill access route, and any hazards that may have been detected will be relayed to the on-coming operator.
                  The discussions usually include:
                  ·         Defects
                  ·         Changes to plan
                  ·         Drilling conditions                                                
                  ·         Maintenance requirements or activities
                  ·         General information
                  ·         Hazards
                  The handover information will usually be:
                  ·         Contents of the OCE’s report (legal)
                  ·         Defects Log book entries (legal)
                  ·         Access roads and hazards
                  ·         Changes to the planned work
                  ·         Drilling conditions
                  ·         Tags
                  ·         Maintenance
                  ·         Planned moves
                  ·         General reports and correspondence
                  Planned Moves
                  Information related to the status of the planned moves is passed on to the on-coming operator, eg: details from Drill Operational Plans.
                  Information relating to drilling or working conditions is discussed with the on-coming operator, including:
                  ·         Drill Pattern
                  ·         Angle and Depth of Drilling
                  ·         Material to be Drilled
                  Requirements for drill relocation need to be discussed, including particular details of ground preparation required to ensure the drill operations can advance without delay.
                  Communication
                  Any important information shall be verbally communicated by your supervisor or if in the form of written reports or notices.  All written reports or notices shall be communicated individually to each operator via a hard copy or memo.
                  These reports or notices may refer to:
                  ·         Maintenance issues
                  ·         Operational issues
                  ·         Supplier’s bulletins or updates
                  Tags are designed to protect personnel and/or equipment. The departing operator must inform the on-coming operator where tags have been placed, by whom, and for what reason.  
                  Each drill has one or more books for the purpose of recording pre-start  and defect information. The books are used to record:
                  ·         Critical Defects
                  ·         Operational Defects
                  ·         Condition Defects
                  ·         And action taken
                  Operators have a responsibility to ensure these forms are filled out every shift for each item of machinery operated, where required.
                  Daily Drilling Log
                  Each drill has one or more books for the purpose of recording Daily Drilling Log information.  The books are used to record:
                  ·           Shift details
                  ·           Metres drilled per hole
                  ·           Production Hours
                  ·           Delays/Downtime
                  The book is kept in the Drill Operator’s Cab; reports are completed by the Driller on shift.
                  Operators have a responsibility to ensure these forms are filled out.

                  1.2          Prepare for Work


                  The Trainer will Explain and Demonstrate the following procedures.<><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><><>><><><><><><><><><><><><><>

                  1.2.1                      Pre-Start Inspections

                  Operators are required to conduct an inspection of the drill and their immediate work area at each shift change and prior to starting the drill after periods of shut down.
                  At the start of the shift the on-coming operator may be required to complete drilling a hole prior to walking onto the location of the next hole and shutting down the drill before conducting the inspection.
                  The pre-start inspection at the commencement of each shift is a comprehensive ‘walk-around’ inspection of both the drill rig and the work area. All shifts are required to conduct this inspection if no ‘hot seat’ changeover has occurred, eg: after maintenance work.
                  Full details of pre-start and walk-around inspections of the drill are provided in Unit 3 – Start Up, Park Up and Shut Down.

                  1.2.2                      Marking Out Of Shot

                  Marking out of the shot for the control row echelon is the responsibility of the mine surveyor.  You may be required to infill between the burden and spacing.
                  Marking Drill Pattern:
                  1.      Referring to the Drill Operational Plan, the mine surveyor places markers (eg. Painted pegs or flagging tape) at the location of each hole.  Each marker is off-set to the hole so that the driller may sight and align the drill with the marker, thereby ensuring the hole is drilled in the correct location.
                                                                                                                                                             

                   

                   

                  1.2.3                      Drill Access & Boarding

                  It is important to know that there is a drill access procedure and it must be followed for safety reasons. Access means getting into the area where the drill is working – not getting onto the drill.
                  Procedure:
                  1.        Call the Drill Operator on the two-way before entering the machine working area.
                  2.        When answering your call and request to board the machine, the operator will clearly state where to park your vehicle.
                  3.        You must not enter the work area until the drill operator responds to your call.
                  4.        Proceed with caution to the designated parking area, maintaining a safe distance from working equipment, eg: drill, dozer, water trucks, graders, service vehicles etc.
                  5.        Approach the drill cautiously and follow Drill Boarding Procedure to board the machine.

                  If personnel access is required onto the drill whilst it is in operation, the following procedure MUST be followed.
                  Procedure:
                  1.          Approach the drill from the right hand side (operator’s cab side), which allows the drill operator visual contact.
                  2.          Lower the boarding ramp / stairs by turning the control switch clockwise. Advance up the ramp / stairs to the operator’s cab. The operator will raise the ramp / stairs (if required) from the operator’s controls.



                  Stand Clear of the ramp/stairs as it is
                  lowered and raised.
                  1.2.4                     Air Horn
                  The air horn is used by the operator to actuate an audible signal device to inform or warn workers in the immediate working area of a particular situation.
                  Operators of all heavy vehicles must give the correct horn signal before starting to move drill in any direction.
                  1 Blast                   .                  Start
                  2 Blasts                 ..                Propel Forward
                  3 Blasts                 ...               Propel Backward

                  1.2.5                      Maintain Records
                  Daily Timesheet
                  The purpose of this book is to record drill performance data for the shift and to log any problems encountered which may have contributed towards less than adequate performance or production delays.
                  The type of information recorded is:
                  ·           Shift details,
                  ·           Engine hours,
                  ·           Production hours,
                  ·           Production - Metres and holes drilled,
                  ·           Drill bit information
                  ·           Oil Consumption
                  ·           Vehicle usage
                  ·           Safety related issues, hazards, incidents, etc,
                  ·           Delays,
                  ·           Maintenance action required and completed including parts.
                  The book is kept in the Drill Operator’s Cab; reports are completed by the Driller on shift.

                  1.2.6                      Drill Terminology

                  The following is a list of definitions on Drill Operating Terminology.
                          Name:                           Definition: 




                  Rev
                  Date
                  Revision description
                  By
                  Check
                  Approved
                  0
                  02.03.06
                  Initial Draft
                  TB


                  1
                  06.07.06
                  Second Draft
                  TB/AW


                  2.01
                  14/12/2010
                  2.01
                  RH